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DIY alternator removal on MKII 92'' non turbo
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TOPIC: DIY alternator removal on MKII 92'' non turbo
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#57401
DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 91

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remove diagnostics socket from body and gently push behind intake manifold to gain a bit work space
remove hose completely by pressing rings on hose with pliers and move them towards middle so you don't loose them when hose will be refitted

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hose removed, rings left on

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undo alternator wire nut with spanner 10

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unplug O connection with your bare hands :D at the back of alternator

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undo and remove adjusting lock bolt with spanner 12(this takes most of the time due to access)
undo and remove adjusting bolt with spanner 12

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undo and remove pivot bolt with spanner 14

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move alternator up and remove belt
move alternator up and down forcing it off the bracket until it comes off

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move it away under intake manifold to create more space again

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undo 2 nuts and 1 bolt from top with 14 socket,extension and ratchet

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by lying down beside your 2 on drivers side you have access to 2 bolts(I had only one)
undo 2 bolts with spanner 14

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alternator bracket now should come off
now lift it out

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now take out alternator

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everything goes in reverse when alternator goes back.
Hope this helped ;)

Did a bit polishing when removed alternator :)
before

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after

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silverlux
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#57402
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 154

_KUNENA_BBCODE_HIDEIMG
Your looking a bit famished here silverlux... have you lost weight?
You should treat yourself to a good meal after all that hard work! lol
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#57404
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 314
Great job on the write up! kc'd and stickied
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#57405
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 91
Infamous wrote:

_KUNENA_BBCODE_HIDEIMG
Your looking a bit famished here silverlux... have you lost weight?
You should treat yourself to a good meal after all that hard work! lol

I should write that picture is for illustration purposes only :D :D :D
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Last Edit: 2013/04/28 16:33 By silverlux.
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#57406
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 91
Quandry wrote:
Great job on the write up! kc'd and stickied
Thanks Quandry, it actually took longer to put it up on site than taking alternator off in real life
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#57407
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 91
also found this, a bit cleaner version on mr2 Australia...does involve a bit more work and tools
here: www.mr2australia.com/uploaded/bud/200982...or_on_an_NA_sw20.pdf
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#57408
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 60
Great write up, should be very useful to members! Kc'd
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#57412
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 328
Kc'd, excellent guide Silverlux.
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#57413
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 62
If I had seen that two years ago I could have saved my self a few hundred euro on a useless mechanic and probably have a few more hairs on my head! Good write up:)

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#57505
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 106
Great guide KC'd
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#57508
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 7 Months ago Karma: 91
cheers lads
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#59637
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 5 Months ago Karma: 154
After doing this for myself today I just thought I'd add for anyone doing this on a turbo car I found it a lot easier to do this by taking it out the bottom way, you have to move the backbox out of of the way to get it down but I found its less hassle than removing the alternator bracket (perhaps there is more wiggle room on a n/a? I'm not sure)
Also be careful when ordering your new alternator as there were 13 different types made for the mk2 alone so make sure you get the correct one.
I ordered a brand new unit from mr2ben in the UK and it was with me very quickly and great service from him as usual.
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Last Edit: 2013/07/09 17:18 By Infamous.
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#59644
Re: DIY alternator removal on MKII 92'' non turbo 10 Years, 5 Months ago Karma: 91
Thanks for addition infamous, as far as I know for rev2 there is at least 3 variations of alternator types.
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#67149
Re: DIY alternator removal on MKII 92'' non turbo 9 Years, 6 Months ago Karma: 91
Hi lads, it's been nearly 2 years since I took my alternator off my 2 first time.
After long wait I finally got my alternator, but only now realized that I'm missing 2 small but important parts - adjusting bolt and it's bracket.
Anyone has them let me know please, cheers for help.

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silverlux
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#67226
Re: DIY alternator removal on MKII 92'' non turbo 9 Years, 5 Months ago Karma: 91
sorted with missing part, thanks to st182r
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#78581
Re: DIY alternator removal on MKII 92'' non turbo 7 Years, 7 Months ago Karma: 1
Hi and thanks for taking the time to put this on the net, it's a fantastic article and helped me no end.
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#78583
Re: DIY alternator removal on MKII 92'' non turbo 7 Years, 7 Months ago Karma: 91
hey, no problem, happy that it worked out for you, very tricky job to do, but once mastered it is piece of cake
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#79963
Re: DIY alternator removal on MKII 92'' non turbo 6 Years, 8 Months ago Karma: 12
Used this today ,
Worked a treat !
Thanks a mil
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#80348
Re: DIY alternator removal on MKII 92'' non turbo 5 Years, 8 Months ago Karma: 91
Fantastic, good to know that some of my info helps.
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